Step
by step guide how to install a tankless water heater; Noritz, Paloma,
Rinnai and other
Installing a
Tankless Water Heater article is your step by step, DIY
guide
how to install a tankless water heater successfully and efficiently,
and
with the tips how to keep the costs down.
From my experience as the engineer who worked on combi boilers and
on-demand water heaters I was always suggesting a professional
installation by the qualified and licensed technician, and that is what
I am recommending here as well. Local plumbing, venting and
electrical
codes have to be followed.
But, if you prefer to install a tankless water heater by yourself, use
manufacturers guide and
our guide to collect all the necessary information, tips and knowledge.
There are so many manufacturers of the tankless water heaters;
Rheem, AO Smith, Titan, or Japanese Rinnai, Noritz, Paloma, or European
Bosch, Stiebel Eltron, using gas or electricity to run and, which are
different in design.
In order to insure a proper tankless water heater installation and keep
the warranty valid, Noritz, for example, is selling units, venting and
other parts only through the licensed contractors.
These heaters
are not selling
online through the Amazon or Yahoo stores, so you have to follow
the manufacturer's
recommendation and find the certified technician for installation and
startup.
Installing a tankless water heater is a challenge, and it can be
hazardous if it is not done properly. Majority of these on demand
models can be installed virtually anywhere, inside or outside, in the
garage, bathroom, and with a goal to maximize your convenience and
water
heating experience.
There is no need anymore, like with conventional tank type models, to
have a designated room and occupy precious home area for this purpose.
There is lots of flexibility when installing a tankless water heater.
They are wall hanging with an option to be
installed even in the bathroom like with the sealed combustion gas
models or small point of use electric heaters.
What
you need when installing a tankless water heater
Tankless models are small, nicely designed, wall hanging and
flexible to install with an indoor and outdoor mount. Almost every
water heater installation is different and specific for each home and
application.
Skills needed when installing a tankless water heater:
Handling power tools
Working with flaming torches
Working with gas
Soldering copper pipes
Knowledge of plumbing
Knowledge of electric
What to consider when installing a tankless water heater:
Based on the water heater selection, your preference, home size and
design, and
available installation or mounting location, mount the unit
close
to the point of use and the most frequent used outlet; bathroom,
laundry or kitchen, where it is
convenient to use, service and is safe to run.
Secure your home by installing a tankless water heater in the area
where water leakage
will
not result in damage. If it is needed, suitable drain pan should be
installed
under the appliance.
Keep in mind that
recommended clearances should be provided for the unobstructed,
efficient and safe work.
Wall Installation
Use recommended number of bolts to hang the heater on the
wall.
Using an installation bracket and its upper and bottom holes, simply
attach the
unit to the wall in the vertical position (unless otherwise requested).
If
the wall is not strong enough to hold the heater, use
reinforcement. Recommendation is to fasten the tankless unit to the
wall studs or additional piece of wood between the wall studs.
Providing the
electric power outlet
Follow
the electric local and national codes when Installing a tankless water
heater, as the tankless unit requires higher voltage power
supply
and 120-240 VAC, 60Hz, sufficient amps and properly grounded
wall
outlet.
When installing a tankless water heater it is important to make sure
that the voltage matches the rating plate.
Connecting the
heater to the gas line and/or gas line upgrade
Ensure that your tankless water heater match the gas type it is being
installed for. Check inlet gas pressure to ensure that it is within
the range
found on the rating plate. Your tankless unit cannot use natural gas
and propane
without
modifying the unit (conversion kit).
Propane water heaters should not be installed below grade (i.e.
basement).
A manual gas control valve should be installed in the gas supply line,
closed to your water heater. All the connections must be checked for
the gas leaks using the soap-water solution.
Gas supply line based on the gas type, gas pressure and other factors
must be
able to provide recommended gas flow.
Sediment trap should be used at the bottom of the gas line.
Plumbing
changes or upgrades to provide hot and cold water to the new unit
Use only potable water, free of dirt and other contaminates.
Use
pipes not smaller that the diameter of the water heater connections.
Recommendation is to install unions and flexible copper connections so
it can be easily disconnected for maintenance and repairs.
Make sure that on the new installations hot and cold water lines are
not
reversed.
Keep
in mind to insulate hot and cold water lines to conserve water and
energy. Protect both water heater and pipeline from freezing
temperatures.
Manual shut off valve must be placed on the water supply line before it
is connected to your tankless water heater.
Make sure water supply has sufficient pressure and connections are
tight and there is no leak.
Venting
Venting is the most important step in installing a tankless water
heater.
Why?
With the improperly installed venting system, (i.e. obstructed pathway)
tankless gas
water heater is producing dangerous
gases like carbon monoxide. This is why installing a tankless water
heater with the proper venting and according to the recommendation and
code, and using the appropriate material
will
provide safe operation and peace of mind.
Water heaters with the concentric venting system and sealed combustion,
like with direct vent models,
are to be installed with zero clearances, wall or roof penetration,
allowing flexible and simpler installation.
For interior installation, a single vent system with a concentric vent
pipe is used, where the metal pipe is used for the exhaust gases and
PVC or
metal for fresh air intake. If the water heater is using the inside air
for combustion, and it is installed in the confined space, it is
mandatory to provide provisions or two permanent openings.
Exterior models are installed outside, in a recessed enclosure or flush
with the outside wall with no need for the vent.
Approved venting materials are required and every connection must be
accessible for inspection, cleaning and replacement. Condensation
collar or trap has to be installed correctly.
Venting should be as direct as possible and with a min. length and
number of elbows.
Horizontal venting has to be supported every XX feet (per
manufacturer's
instructions) to avoid dips and sags. On vertical runs include
condensate drain and vertical terminations (rain cap). Follow
the manufacturer's guide for maximum lengths and other instructions.
Installing devices
to enhance the performance
Water softener installation is important in the areas where
hard
water is the problem. Due to sediment build-up water heaters are losing
their effectiveness and reduce the performance.
Installation of the temperature controller is also recommended. It is
not only that it controls the temperature but some of the manufacturers
are having error codes to diagnose any problem, which helps in
troubleshooting and repairs.
By installing a temper or mixing valve you
will limit hot water temperature to a safe
temperature not scalding.
Properly
sized thermal expansion tank should be installed on all closed loop
systems and is used to protect the water heater from the excessive
pressure and repeated operation of the relief valve.
If the pressure relief valve is not factory installed, it is required
by
the ANSI CSA standard for all water heating systems. It must be rated
up to 150 psi and to allow maximum BTU/hr gas input.
Electric
tankless water heaters are less risky to install as they involve less
factors to consider. Meeting a minimum supply pipe diameter is one of
them.
Following the above step by step guide, combining it with a
manufacturer's guide, your DIY skills and necessary tools you will
probably have the answer on how to install a tankless water heater
without calling plumber or the expensive contractor.