Water Heater Leaking and
How to Fix it Fast and Easy

How to repair water heater leaking from the top and bottom of the tank, including drain and pressure relief valve. How to check and find common leakage points. Troubleshooting, cause, prevention and DIY repair tips.

Since the leaking water heater is a common problem in both gas and electrical heating systems, the first thing you should do before buying one is to consider a location for its installation, so the potential leak won't damage the property.

Importance of identifying water heater leak

The first sign of the heater leak is a puddle of water on the floor and at the bottom of the unit. The good thing is if the water is dripping, the bad is if it is spraying or flooding the surrounding. Two of the most common spots where the water leaks or drips from are the temperature and pressure relief valve (TPR or T&P valve) located at the top of the unit and drain valve, found at the bottom. Other reasons include poor installation and lack of maintenance.

Water heaters leaking from the top

One of the main reasons why the water heater is leaking from the top is due to clogged TPR valve. Place a bucket under the valve and open it to release some hot water. This simple action can remove the debris found inside the valve. If this didn't solve the problem, this safety valve has to be replaced... and this is how.

The leak can also come from the loose connections, where the cold and hot water pipes are connected to the heater's body. You might have to use a pipe wrench to tighten the connections, re-seal or put some more Teflon tape.

Water heaters leaking from the bottom

One of the main reason why water is leaking from the bottom of the tank is the clogged drain valve or malfunctioning valve. If the unit was equipped with the plastic one, replace it with the more durable and reliable brass type.

If the reason for the leak is a rusty tank, there is nothing you can do there except replacing the unit.

Tips for preventing and fixing a water heater leak

As said, spraying or flooding is bad as there might be a pipe burst, a crack in a corroded tank or broken valves, so water can exit the tank in a short time and make a damage.

Heating units should not be installed in the location where leaky water heater may result in property damage, such as the attic. One of the solutions might be the installation of the drain pan, water leak detector and shut off device. Sensors are used to trigger the alarm or to turn off the incoming cold water when the leaking problem is detected.

The drain pane should be installed at the same time as the water heater so it can catch potential drip from the pressure relief valve or loose connections. From the drip pane and through the installed pipe, water is removed to the drain.

If the water is found under the tank of the electric unit, you might want to check the gaskets on the heating elements. The insulation needs to be removed in the area of the electric elements to indicate dripping.

Condensation can also be considered as a leak, because of the amount of water and suddenness when it occurs. It usually disappears when the heater becomes warmer. The excessive condensation occurs during the colder months, winter and early spring. It usually affects the gas-powered heaters.

Leakage points

  • When water is heated in the gas heaters and due to its hardness, minerals are separated and attached to the hot surface. During heating, the surface becomes hotter affecting the metal tank. Prevention is a key - flush the tank regularly at least twice a year, or install the softener.

  • When hard water is heated in electric heaters, sediments are forming, so heating elements can become very hot and break, and water heater leaks. The solution is in regular maintenance, softener installation or in installing heating elements resistant to failure due to lime buildup.

  • There is a quite amount of vapor in flue gases and it usually condenses on the vent pipe and draft hood on the top of the tank. When combustion products cool, the moisture becomes liquid, known as the carbonic acid that attacks the metal. To solve this problem, you can install a heater properly sized so there is no rapid drop in temperature when it is used. Another solution is to install a mixing valve to reduce cold water impact.

  • Plumbing pipes are also condensing, so insulate them too.

  • If plumbing is leaking find the leak and fix it - either loose connections, crack or a hole in the pipe.

  • Anode rod fitting may cause leaky water heater. Inspect the metal anode rod regularly as it prevents internal corrosion. During the time and because of the water action, the sacrificing rod dissolves slowly.

  • Due to the thermal expansion or high pressure in plumbing, the TPR valve tends to leak or open. Excessive pressure in the tank causes failure of joints, welds, and gaskets. Adding an expansion tank it limits the pressure to near incoming pressure. TPR valve also limits pressure to factory set max.

  • TPR valve fitting might cause water heater leak - replace or reseal it.

  • If drain valve is slightly open tighten the drain valve.

  • Water is too hot - when stored at 160 F (72 C) is twice as corrosive as when at 140 F (60 C).

  • During the start-up condensation - it takes usually 1-2 h before it disappears.

  • Improperly sealed connections, TPR valve, drain valve, relief valve and thermostat connection.

  • Contaminated air and chemical vapors from the household cleaners might come in contact with the burning flame or electric contact, creating various acids that can attack metal tank and corrode. The solution is to provide cleaner, chemical-free room or to purchase a direct vent heater that uses the air from outside.

Note: Puddle of water is not always coming from the water heater. You might have leakage from other appliances or plumbing line. Do not replace the heater unless you did a full inspection and took corrective action like tighten threaded connections, replace broken parts. You might be able to fix the leak before scrapping it.

Keep in mind that leak can also be the symptom of a more serious problem, such as bulging, so calling a professional plumber makes more sense than DIY.

Related articles

How to fix a noisy water heater
Repair leaking water heater
Troubleshooting sediment buildup
Rusty water and how to fix it
Repair rotten egg odor
Water hammer solution

emergency plumber
› How to fix water heater leaking problem